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| Datasheet File OCR Text: |
| 26758'7-32 !,))7 % +$*"
("$'"% ) &( 3* ";'3 0)'7532-'6 35435%7-32 %55-6&85+ 00 27)52%7-32%0 -+,76 )6)59)( " 03+3 %2( ";'3 0)'7532-'6 %5) 75%()1%5/6 "5%()1%5/ 7,)5 453(8'76 03+36 %2( '314%2; 2%1)6 86)( %5) 7,) 4534)57; 3* 7,)-5 5)64)'7-9) 3:2)56 " !!!" " #" " ",-6 '3275300)( (3'81)27 -6 68&.)'7 73 ',%2+) 35 0%7)67 5)9-6-32 %2( )+-32%0 86731)5 !)59-') 9-6-7 385 :)&6-7) %7 ,,,*- & # *(&%" ) &$ $ )9 ) ,"*! % +$*" &&# figure 1 /'5.#4+% 00- '( 2+.1+/) '#&3 #44)5 %: 3:)5 %: -2/ 0%')6 "3++0) )9)5 3827-2+ 8+6 "3++0) 51 )0)%6) )9)5 ",81& 327530 66)1&0; -26 pneumatic crimping heads listed in figure 1 are designed for use in pneumatic tool 69015. the heads, when installed in the tool, will crimp solistrand* terminals and splices and stratotherm* heatresistant uninsulated terminals onto solid or stranded copper wire sizes 8 through 1/0 awg. refer to figure 2 for types of terminals and splices and applicable crimping heads. read these instructions thoroughly before using the crimping head. +.'/3+0/3 +/ 4*+3 +/3425%4+0/ 3*''4 #2' +/ .'42+% 5/+43 !6+4* %5340.#27 5/+43 +/ $2#%,'43" +)52'3 #/& +--5342#4+0/3 #2' (02 2'('2'/%' 0/-7 #/& #2' /04 &2#6/ 40 3%#-' for information regarding head insertion and removal and general operation of the pneumatic tool, refer to instruction sheet 4081310. reasons for reissue of this instruction sheet are provided in section 6, revision summary. each crimping head features an upper and lower crimping jaw linked to a toggle lever which is used to position the head in the tool and to control the opening and closing of the crimping jaws when the tool is actuated (refer to figure 1). install the appropriate crimping head onto the tool according to instruction sheet 4081310. refer to figure 2, and select the appropriate terminal or splice and wire. ensure that the wire size stamped on terminal or splice corresponds with the wire size stamped on the link of the crimping head. 02 120&5%4 1#24 /5.$'23 2'('2 40 #4#-0) (02 4'2.+/#-3 #/& 31-+%'3 #/& #4#-0) (02 *'#42'3+34#/4 5/+/35-#4'& 4'2.+/#-3 strip the wire to the length indicated in figure 2. do not cut or nick the wire. then proceed as follows: 1. insert stripped wire into terminal or splice until end of wire is flush with or extended slightly beyond end of wire barrel, or until wire butts against wire stop. ,%2+"1)# /)+.),' %"$0 &-/ 0% 3)1( ,%2+"1)# --* ) " *" '%"! & "%#"%' "! % %% % %% % %% % %% ! ! + + + + + + + + + + + + + + + + + + + + figure 2 $( %& ! ( % #%&&(% " #& 2. place the wire barrel in the crimping jaws as shown in figure 3 for terminals and figure 4 for splices. position butt splice so that the inspection window faces the top of the head. position flag terminal so that the tongue is held against the aflato of the crimping jaw just until the crimp is started. ! !""$! $"# $"# # $ " & ! #! " ! " " # &! ") 3. hold the terminal or splice (with wire) in position and press the thumb control to actuate the tool. hold the thumb control down until crimping stroke is completed. % !" $!( & #$# $ # # '!" $# & #! " ! &!" ! ! ! 4. release thumb control, and remove crimped terminal or splice. 5. for butt splices, position uncrimped half in crimping jaws, and follow same procedure used to crimp first half of splice. $ *#)! '!#&!$ ( %' ( +!) $ *#)! %%" ! # figure 3 $ " " " " 6. inspect crimped terminals or splices according to figure 5. use only the terminals or splices that meet the conditions shown in the aaccepto column. arejecto terminals can be avoided by carefully following the above procedures and by performing regular tool maintenance, as provided in section 4, maintenance and inspection. tyco electronics recommends that a maintenance and inspection program be performed periodically to ensure dependable and uniform terminations. frequency of inspection depends on: 1. the care, amount of use, and handling of the dies. 2. the presence of abnormal amounts of dust and dirt. 3. the degree of operator skill. 4. your own established standards. the crimping head is inspected before being shipped; however, tyco electronics recommends that it be inspected immediately upon arrival at your facility to ensure that no damage occurred during shipment. due to the precision design, it is important that no parts of these heads be interchanged except replacement parts. refer to section 5, replacement and repair. figure 4 " " " " !", !$) $$ 1. remove dust, moisture, and other contaminants with a clean brush, or a soft, lintfree cloth. do not use objects that could damage the jaws of the crimping head. 2. all surfaces should be protected with a thin coat of any good sae 20 motor oil. do not oil excessively. 3. when the head is not in use, store it in a clean, dry area. ! " ! #2 ,$ 5!, )#!0.,+'!/ ,.-,. 0',+ figure 5 .'*- !#+0#.#" ,+ 3'.# ..#) .'*- * 5 # ,$$ !#+0#. '.# /'6# #'+% 1/#" * 0!&#/ 3'.# /'6# /0 *-#" ,+ 0#.*'+ ) ,. /-)'!# +" !.'*-'+% &# " '.# '+/1) 0',+ ",#/ +,0 #+0#. 3'.# ..#) '.# '/ 2'/' )# 0&.,1%& '+/-#!0',+ 3'+",3 ,$ 100 /-)'!# '.# '/ $)1/& 3'0& ,. #40#+"/ /)'%&0)5 #5,+" #+" ,$ 0#.*'+ ) 3'.# ..#) + - . ))#) /-)'!#/ .# 3'.# #+"/ *1/0 # $)1/& 3'0& ,. #40#+" /)'%&0)5 #5,+" #+" ,$ ..#) .'*- ,$$ #+" ,$ /-)'!# ,. 0#.*'+ ) 3'.# ..#) '.# /'6# #'+% 1/#" ",#/ +,0 * 0!& 3'.# /'6# /0 *-#" ,+ 0#.*'+ ) ,. /-)'!# +" !.'*-'+% &# " '.# '+/1) 0',+ #+0#.#" 3'.# ..#) ,$ 0#.*'+ ) ,. /-)'!# '.# +,0 '+/#.0#" $ . #+,1%& '+0, 0#.*'+ ) ,. /-)'!# +" ,$ 3'.# *1/0 # 2'/' )# 0&.,1%& '+/-#!0',+ 3'+",3 ,$ 100 /-)'!#/ +" # $)1/& 3'0& ,. #40#+" /)'%&0)5 #5,+" #+" ,$ 0#.*'+ ) 3'.# ..#) ,. - . ))#) /-)'!# 4!#//'2# 7$) /& ,+ 0#.*'+ ) ,. /-)'!# '+"'! 0#/ 3.,+% 3'.# 0#.*'+ ) ,. /-)'!# ,. 0,,)'+% !,* '+ 0',+ 3 / 1/#" '!(#" ,. *'//'+% /0. +"/ '.# +%# 0 *-#" #.# '.# +%# 0 *-#" #.# '.# +%# 0 *-#" #.# '.# +%# 0 *-#" #.# '.# +%# 0 *-#" #.# '.# +%# 0 *-#" #.# (!.' -% +%'*%(# ! , ")+ ,! /%-$ (!.' -% ))& % & $" # "! "$ . +% -%)( lubricate all pins, pivot points, and bearing surfaces with a high quality grease. tyco electronics recommends the use of molykote paste, which is a commercially available lubricant. lubricate according to the following schedule: heads used in daily productionelubricate daily heads used daily (occasional)elubricate weekly heads used weeklyelubricate monthly wipe excess grease from crimping head, particularly from jaw closure areas. grease transferred from the jaw closure area onto certain terminations may affect the electrical characteristics of a termination. !+%) % (,*! -%)( 1. remove accumulated dirt, grease, and foreign matter by immersing the head in a suitable commercial degreaser that will not affect paint or plastic material. 2. inspect crimping area for worn, cracked, or broken surfaces. if damage is evident, return the head to tyco electronics for evaluation and repair. see section 5, replacement and repair. #%(# -$! +%'*%(# $ ' !+ this inspection requires the use of a plug gage conforming to the dimensions shown in figure 6. tyco electronics does not manufacture or market gages. proceed as follows: 1. remove crimping head from tool as described in instruction sheet 4081310. 2. remove traces of oil or dirt from the crimping jaws and plug gage. 3. close the jaws until they are bottomed but not under pressure. 4. align the go element with the crimping chamber. push element straight into the crimping chamber without using force. the go element must pass completely through the crimping chamber. see figure 7. 5. align the nogo element with the crimping chamber. push element straight into the crimping chamber. the nogo element may start entry, but must not pass completely through the crimping chamber. see figure 7. if crimping chamber conforms to the gage inspection, the head is considered dimensionally correct. if correct, the head should be lubricated with a thin coat of any good sae 20 motor oil and returned to service. if not correct, the head must be returned to tyco electronics for further evaluation and repair. refer to section 5, replacement and repair. for additional information on the use of a plug gage, refer to instruction sheet 4087424. &! &! figure 6 (!.' -% +%'*%(# ! , ")+ ,! /%-$ (!.' -% ))& ( " )" &$"! % "$#"$& "! figure 7 $ # ! $ ' !& '%& #%% " # & ) & $"' & $ # ! $ !& ) !&$ #$& ) '& '%& !"& #%% " # & ) & $"' & $ # ! $ $ # ! $ !& !& customerreplaceable parts are listed in figure 8. a complete inventory should be stocked and controlled to prevent lost time when replacement of parts is necessary. parts other than those listed should be replaced by tyco electronics to ensure quality and reliability. order replacement parts through your tyco electronics representative, or call 18005265142, or send a facsimile of your purchase order to 7179867605, or write to: customer service (038035) tyco electronics corporation po box 3608 harrisburg pa 171053608 for customer repair service, please contact an tyco electronics representative at 18005265136. updated document to corporate requirements switched paragraph 4.4.5 to 4.4.3 and renumbered figure 8 (cont'd) *#0) /'! -'),'*% # ". $+- .# 1'/& *#0) /'! ++( (# "- / ( &" ,*('% + (*)(* ,%(' (."* "+, ))"* '!"',"* ", %'%'$ ", %'%'$ %-(, ", %'%'$ ", %'%'$ ($$&" ($$&" (."* "+, ))"* '!"',"* ", %'%'$ ", %'%'$ %-(, ", %'%'$ ", %'%'$ ($$&" ($$&" figure 8 (end) |
Price & Availability of 300102
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